What We Do

Our Design team have extensively worked for Teir-1 Companies & have executed projects for OEM’s like AUDI, BMW, DAIMLER, FIAT, FORD, GM-OPEL, JLR, PORSCHE, SUZUKI. Our Team has expertise in handling Process Planning, Design & Simulation activities.

Process Planning

  • Plant Layout optimization
  • Cycle time Calculation
  • Weld Points / rivet distribution
  • Weld / rivet Gun Selection
  • Robot Selection
  • Car Part / Panel loading sequence
  • Clamping / PLP Plan
  • Pneumatic Design
  • MTM Analysis

    • Design

  • Geo- Fixtures
  • Re-Spot Fixtures
  • Material Handling Grippers
  • Process & Geo Grippers
  • Proto type Fixtures
  • Checking Fixtures
  • MIG Welding Fixtures
  • Low Cost Automation (LCA) tooling
  • Hemming Fixtures
  • Put-Down Stand
  • Buffer Stand
  • Passing Tables
  • Conveyor Tooling
  • Gun / Gripper Docking Stand

    • Simulation

  • Process Validation
  • Robotic Cell Validation
  • Weld Spot distribution
  • Weld Gun Study
  • Robot Selection
  • Robot Path Creation
  • Operator’s safety and ergonomics
  • Operator Safe move zone Creation
  • Offline Programming
  • Robot Assembly Drawing
  • Foundation Plan

    • Documentation

  • Bill of Material (BOM) in customer specific software
  • Gripper Payload (MMI) Validation
  • Poke yoke study
  • Sequence Sheet
  • Shim Plan
  • Spot Welding Plan
  • Spare & wear part list
  • Lubrication plan
  • Pneumatic equipments Validation
  • Preliminary BOM
  • Ergo study
  • KIT document